Beston plastic pyrolysis plant has exported to many countries like South Africa, the UK, Canada, the Philippines, and Indonesia, etc. Why is this waste plastic pyrolysis machine has such a good market? In fact, it is the trend for plastic waste recycling because the pyrolysis of plastic can create alternative fuel oil from plastic waste in an oxygen-free high-temperature environment. It is a good way of plastic waste to energy, so as to enable a sustainable development of the world resources.
There is a large variety of plastic in the world. However, not all of them are suitable for the pyrolysis process. For some reasons of environmental-protection, Beston plastic pyrolysis plant for sale can accept the following kinds of plastic waste,
- Polypropylene (PP)
- ABS plastic
- Pure white plastic sheeting
- Bags of instant noodles
- Plastic trademark
- Pure plastic cable
- Clean plastic bags
Note: PVC and PET are not acceptable. PVC has 57% of chlorine and the oil from this kind of plastic has strong acidity. Considering the environment, we strongly recommend the customer not choosing PVC as the raw materials.
Multiple Options of Waste Plastic Pyrolysis Machines
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life span||5-8 Years|
Plastic Pyrolysis Process
1. batch pyrolysis plant: the plastic waste is fed into the reactor by manpower.
2. Continuous plastic pyrolysis machine: the automatic screw feeding system feeds the plastic waste into the reactor.
Using fuels to heat the reactor through the burning room.
Oil gas generation and liquefaction
When the inner temperature of the reactor reaches 160 ℃, the oil gas comes out and then flow to the manifold. In the manifold, the heavy particles in the oil gas will be liquefied into heavy oil and reserved into the heavy oil tank. Light oil gas will rise up to the tube condensers and then become light oil. The light oil will also be reserved in the light oil tank. That is the original fuel oil you get from plastic waste, thus this machine is also named plastic to oil machine.
Recycling of the combustible gas
The combustible gas will be filtered in the hydroseal. It will be de-dusted in the cyclone dedusting system and then get the sulfur removed from the gas. Then it will be recollected to use as fuel in the burning room.
The hot smoke/residual gas will be cooled down in the flue condenser and then go through several filtering steps before emission, i.e.: de-dusting system, water spraying and cleansing. The customer can also choose ceramic ring absorption and activated carbon absorption if they need.
Carbon black discharging
The full sealed discharging system can discharge the carbon black out automatic during the whole plastic pyrolysis process.
Note: There are differences in discharging between the continuous and small pyrolysis machine, you can learn more about this in the specific pages.
Output Rate for Each Final Product of Waste Plastic Pyrolysis Equipment
|Raw material||Oil yield||Carbon black||Combustible gas & water|
|Pure white plastic||60%-70%||10%||8%|
|Fishing net, safety net||45-50%||45%||8%|
|Bags of instant noodles||40%||45%||8%|
|Pure plastic cable||60-80%||30%||8%|
|Clean plastic bags||50%||45%||8%|
Beston Unique Plastic Pyrolysis Plant Designs
Flexible configuration of modules
1. Beston adopts modular design to the pyrolysis equipment, so each module can be regarded as an independent part for the whole.
2. The advantage lies in that the customer can freely choose the necessary parts for themselves except for the main body of the plants.
3. Beston engineers and technicians are able to work out the best scheme for the customers according to their requirements.
Improved heating structure
1. As early as in 2012, Beston has designed a new heating structure for the pyrolysis plant. It was the world first invention in the field of plastic recycling machine manufacturing.
2. Now, this heating structure has been updated for several generations to comply with the changing demands of the customers and the environmental protection standards.
3. This improved heating structure reduces the customer’s pressure on the cost of energy and fuel and enhances the working efficiency of the pyrolysis at the same time.
We pay much attention to the details: 1. the water filling nozzle in the roller holder can prolong the service life of the roller holder; 2. small furnace door to ensure the stable running of the pyrolysis process. 3. unique dowel bush design makes the maintenance and changing of the gear very easy and also reduces a lot of costs. We will also send a number of the bush to the customers as spare parts in case they need. 4. the air outlet adopts honeycomb filtering design which is 100% clogging-proof.
Three-in-one oil discharging
It is a new discharging design. It combines oil gas liquefaction, condensing and discharging together as a whole part to shorten the processing time and improve efficiency.
Choose the Right Catalyst for Your Plastic is IMPORTANT
The process of pyrolysis is, sometimes, called catalytic pyrolysis of plastic wastes. Because using catalyst can improve the efficiency of pyrolysis of plastic waste. There are some IMPORTANT things you need to notice while using catalysts.
1. When using polyamides as the raw material, you need to add the dosage of the aluminum oxide, not the sodium carbonate, so as to enhance the oil yield.
2. When the raw materials are mainly caprolactam, you need to use potassium carbonate and sodium carbonate to replace the aluminum trioxide or aluminum silicate.
3. Bear in mind that before using catalyst, know better about the nature of your raw materials. Beston can provide the professional guide for you once you need help.
Plastic Pyrolysis Plant Cost in Beston
Setting up a plastic pyrolysis machine is a huge project. It is also a long-term investment for the customers if they really want to recycle plastic waste and produce alternative fuel from it. So how to make sure that you cost of this pyrolysis plant is worthy? Tips for you:
Rely on reliable manufacturer like Beston Group. Beston is outstanding among hundreds of plastic pyrolysis plants manufacturers because of the quality products, professional attitude and strong service awareness. We have cooperated with thousands of waste recycling organizations, companies or individuals across the world. Therefore, relying on an experienced supplier like Beston will save you a lot of troubles.
Get the suitable types of plant. Beston has four types of MSW pyrolysis plants. They can treat different raw materials and have different performance and prices. Choosing the most suitable one will save your cost of pyrolysis plant, optimize your pyrolysis project and help you to maximize the future profits.
Know exactly what you want to get. The meaning of a plastic pyrolysis equipment is not only recycling waste but also get alternative fuel oil. Either the pyrolysis oil or the carbon black is an important industry fuel or material and bears a high market value. They will finally bring you additional profits as long as you want them to.
As the growth of the economy and urbanization as well as the tourism’s flourish in Malaysia, plastic waste has increased in numbers recently. It is a serious problem to solve. Therefore, if you really want to do something in the waste to energy in Malaysia, especially waste plastic to fuel, you can rely on this innovative, efficient, and eco-friendly waste plastic pyrolysis plant for sale in Beston and you are welcomed to contact us at any time.