Auto Pyrolysis Plant

Continuous Pyrolysis Plant

Beston continuous pyrolysis plant has higher efficiency and stronger performance. We design and produce this kind of machine for processing a large number of solid wastes like scrap rubber tyres and plastic wastes. It is an advanced and improved type of pyrolysis machine for those who ask for quality, capacity output and has plenty of funds to invest in.

Automatic Pyrolysis Machine in Malaysia
Beston Continuous Pyrolysis Plant for Sale

More Advanced Continuous Pyrolysis Plant Design

1. U-type design for the interior of the continuous pyrolysis reactor: it can prolong the reaction time and make sure a full pyrolysis of plastic or tyres.

2. 24 hours working without stopping: it will save a lot of time for the customers

3. The carbon black discharging can happen without waiting for the reactor’s cooling. This is the main difference between the auto pyrolysis plant (large pyrolysis plant) and the small scale pyrolysis equipment.

4. Auto screw feeding system: it can improve the working efficiency directly and save labor cost for the customers.

Auto Pyrolysis Plant
3D Layout for Newly Designed Continuous Pyrolysis Plant

Larger Capacity and Higher Output

Model BLL-20
Daily Capacity 20-24T
Working Method Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 71.4kw/h
Floor Area (L*W*H) 45*25*10m
Operating Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Add Supportive Devices — Pretreatment Plants

Due to a large amount of the raw materials, most of the users of a continuous pyrolysis plant may need to pretreat the raw materials at first. Pre-treating can make the pyrolysis process smooth. The customers can select the relevant devices according to their own needs. Usually, the common pre-treatment plants are as follows,

1. Shredding plant and wire drawing plant for waste tyres

2. Drying machine for both tyres and plastic waste

Besides, Beston engineers also make some improvement in the industrial design for this fully continuous pyrolysis machine. Therefore, the appearance of it is more simple and elegant.

Continuous Pyrolysis Plant
Pre-Treatment Device for Tyre Pyrolysis-Shredder

Semi-Continuous Pyrolysis Plant

To satisfy the needs of those customers who want both a high daily capacity and a moderate cost of continuous style pyrolysis plant, Beston offers semi-continuous type as well. It is also a popular type of our waste to energy projects.

Basic Parameters of BLJ-16 Semi-Continuous Pyrolysis Equipment for Sale

Model BLJ-16
Daily Capacity 15-20T
Working Method Semi-Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.8*L7.1m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 54kw/h
Floor Area (L*W*H) 40*10*8m
Operating Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Pyrolysis plant BLJ-16 shares the same design with the small scale pyrolysis machine in the appearance but has the similar features with the fully automatic pyrolysis plant. It is also configured with the auto screw feeder. The carbon black discharging and cooling of the pyrolysis reactor can happen simultaneously. But this type of plant cannot work for 24 hours constantly.

Automatic Continuous Pyrolysis Machine
Beston BLJ-16 Pyrolysis Plant
Automatic Pyrolysis Equipment
BLJ-16 in South Korea

Environmental Protection Emission

The larger capacity and higher output may cause larger emission and bigger problem to the environment. Beston is concerned about this and has worked out the solutions to deal with the emission problems respectively.

Noise: all the devices which may cause noise, like the draft fan, shredders or pump, have a low-noise design; for the inevitable preliminary construction noise, the customers can solve it themselves by choosing faraway or isolated places to reduce the effect brought by the noise to the surroundings.

Dust and ash: Beston continuous pyrolysis machines have sealed feeding system and fully sealed carbon black discharging system to reduce the dust and ashes effectively.

Smoke and residual gas emission: the hot smoke or the residual gas generated during the process of waste pyrolysis will go through four filtering steps: cyclone de-dusting system, water spraying, and cleansing in the water spray tower, ceramic ring absorption (optional), and activated carbon absorption (optional).

Beston Fully Continuous Pyrolysis Plant Ready for Shipping to the Philippines

Fully Continuous Pyrolysis Machine
Continuous Pyrolysis Plant Shipped to the Philippines
Continuous Pyrolysis Equipment for Sale
Three-In-One Oil Discharging System

Frequent Asked Questions

Q: What else municipal solid waste can the fully automatic pyrolysis equipment process except for the waste tires and plastic?

A: Usually, Beston pyrolysis plant can process waste tires, rubber products wastes, plastic waste (excluding PVC and PET) and oily sludge.

Q: Can the pyrolysis oil from the continuous tyre pyrolysis plant be used for driving cars?

A: No. The pyrolysis oil can be the raw material to produce qualified diesel oil but cannot be used directly as fuel oil safely. The qualified diesel derived from the pyrolysis oil can be used in heavy machinery, trains, ships or planes, so it cannot be used for cars.

Q: Can I know the required temperature in each phase of the pyrolysis process?

  • Oil gas generation: 160℃
  • Oil discharging finished: 280℃
  • Highest temperature acceptable for the reaction:350℃
  • Before the hot smoke entering into the flue condenser: 200℃+
  • After the hot smoke entering into the flue condenser: 100℃+
  • Final emission of the hot smoke: around 75℃

Q: How about the safety level of your pyrolysis plant?

A: Beston pyrolysis plant adopts many high-leveled safety designs: 1. small furnace door to make the working process stable; 2. all the plants are configured with fire protecting system; temperature and pressure exceeding alarm; automatic pressure-releasing system; extra-gas recycling system; automatic alarming system to make sure the safety for each step of the working process.

For more questions and answers, please check Beston FAQs of Pyrolysis Plant.

Continuous Pyrolysis Plant Design
Beston Auto Continuous Pyrolysis Plant Shipped to Romania

Beston is a professional continuous pyrolysis plant manufacturer in China. As one of the most important projects in the world in recent years, this plant plays a critical role in waste recycling. It has been sold to many places in the world, such as South Africa, Romania, the Philippines, etc. We are confident with our plants and we will be a reliable choice for every customer.

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