Sawdust charcoal making machine is a machine that uses sawdust as the feedstock to produce charcoal. In Malaysia, rich tropical timber resource makes the wood industry one of the important exporting economic source of the country and the sawdust a very common timber waste in this country as well.
Using the sawdust charcoal machine to turn sawdust into charcoal is also a good solution to realize waste reduction and recycling. That complies to the waste management policy of Malaysia. Therefore, making charcoal from sawdust has become profitable and popular in this country recently.
How to Make Biochar from Sawdust?
Using Beston sawdust charcoal making machine, the process is quite easy and fast.
1. Make sure the water content of the sawdust is below 15%. If it is higher, you need to dry it with an additional dryer.
2. Pre-heat the carbonization host and feed the dry sawdust into the carbonization host. The sawdust will be carbonized and pyrolyzed under a micro-oxygen high-temperature environment in the host.
3. The carbonized sawdust (sawdust charcoal) will be discharged through the sealed discharger.
4. Combustible gas generated during the carbonization process will go to the condenser after being de-dusted and desulfurized. Through the condenser, the gas is separated into wood vinegar and tar. The rest of the gas will be used to heat the carbonization host.
Applications of Sawdust Charcoal
|Charcoal Briquettes||Carbon-based Fertilizer||Activated Carbon|
|used as fuel in daily life and industrial production, etc.||help to form the loose and drought-resisting soil.||activated carbon has a strong ability of absorption and can be used in purification and deodorization in many industries.|
Beston Sawdust Charcoal Making Machines For Sale
|Hourly Feeding Capacity||500kg||0.8-1 Tons||1.5-2Tons||2.5-3Tons|
|Raw Materials||1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc.
2. Civil sludge, municipal sludge, industrial sludge, etc 3. MSW
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Diesel, Natural Gas, LPG, Biomass, etc.|
|Total Power||40 kw/h||55kw/h||60kw/h||72kw/h|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Recycling Water Cooling|
|Life span||5-8 Years|
Using Our Sawdust Charcoal Machine to Maximize the Value of Sawdust
1. High Capacity: with the largest capacity 3 tons per hour.
2. High-quality charcoal: through the strict carbonizing process, the sawdust will be totally carbonized and turn to high-quality sawdust charcoal with a respectively high heat value (the proportion between the sawdust and the charcoal is about 3:1).
3. Complete Production Line: We have sawdust briquette charcoal making machine and the customers can realize a whole production line from sawdust to charcoal briquettes. You can leave your message to us if you have any question about how to make charcoal briquettes from sawdust.
Comparing with the other biochar equipment, Beston sawdust charcoal making machine also has the following superiority:
Innovative in Technology
One Fire Two Steps: combustible gas can be drawn by the draft fan to supply heat for the carbonization host. Hot gas can be used to supply heat for the dryer.
Double-layer Host: the interior layer is for thorough drying of the feedstock (sawdust) and the exterior layer is for carbonizing.
Strict Emission Standard
All the gas (mainly the combustible gas)will be drawn by the draught fan to the de-dusting system, smoke abatement tower and spraying tower and get purified and then discharge safely to the outside. The filtering system can also include the condenser, de-sulfuration tower, water cleansing, activated carbon absorption, and ceramic ring absorption, etc.
High-leveled Safety Insurance
1. The sawdust charcoal machine is working with a negative micro-pressure. The end of the carbonization host has anti-explosion hole.
2. PLC has a special alarming device and electrical devices faults will be displayed and alarmed.
3. The pipe for the combustible gas has anti-explosion water seal in case an unusual pressure.
4. All the movement of the gas in the pipelines are drawn by the variable-frequency draught fan and any blockage in the pipelines will be displayed on the PLC.
Like other biochar, the sawdust charcoal produced by sawdust charcoal making machine has high market value. Therefore, considering investing in this machine is a good business plan for people who are holding a large amount of sawdust or any other biomass in Malaysia. If you are interested in this machine or technology, you can feel free to contact us now.