Beston applies pyrolysis technology to the tire recycling plant for sale in Malaysia. It is ideal equipment to realize the mutual optimization of environment and economy at the same time. In Malaysia, there are thousands of waste tyres to dispose of every year and this plant will help many waste tyre recycling organizations out.
Pyrolysis: it is a chemical thermal reaction. Tyres are made of rubber, carbon black and multiple organic and inorganic additives. The pyrolysis of waste tyres refers to the chemical changing process through which the components of the waste tires separate and then reorganize into new matters like fuel oil, combustible gas and carbon black under the oxygen-absent environment with a certain temperature.
| Item | Details | |||
| Model | BLJ-6 | BLJ-10 | BLJ-16 | BLL-20 |
| Daily Capacity | 6T | 8T-10T | 15-20T | 20-24T |
| Working Method | Batch | Semi-Continuous | Fully Continuous | |
| Raw Materials | Waste Tyre, Rubber, Oil Sludge | |||
| Reactor Size | D2.2*L6.0m | D2.6*L6.6m | D2.8*L7.1m | D1.4*L11m |
| Pattern | Horizontal & Rotary | |||
| Heating Materials | Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc. | |||
| Total Power | 24kw/h | 30kw/h | 54kw/h | 71.4kw/h |
| Floor Area (L*W*H) | 30*10*8m | 30*10*8m | 40*10*8m | 45*25*10m |
| Operating Pressure | Normal Pressure | Constant Pressure | ||
| Cooling Method | Water Cooling | |||
| Life span | 5-8 Years | |||
Auto Screw Feeder: equipped to the semi-continuous and continuous pyrolysis equipment to improve the working efficiency.
Reactor: the place where pyrolysis happens. While the interior temperature of it reaches 160℃ after being heated, the oil gas will be generated in the reactor.
Manifold: in the manifold, the heavy oil gas will be liquefied and then stored to the heavy oil tank and the light oil gas will rise up to the condenser.
Condenser: condense and liquefy the light oil gas into light oil.
De-dusting System: through water spraying and cleansing to dedust the residual gas generated during the heating and pyrolysis process.
Sealed Screw Discharger: discharging the carbon black;
Power Control Cabinet: control the power of the whole equipment.
Different from some of the tyre recycling plant suppliers in China, Beston has its own factory, researching, designing and manufacturing team. We have worked out many innovative techniques to make our tire recycling plant for sale more efficient and eco-friendly.
Combustible gas recycling technique: while the pyrolysis process happens, there will be combustible gas. This technique collects the combustible gas and uses it to provide heat for the reactor, so as to save a lot of fuels.
Protective casing: we add refractory material to the casing of the reactor to protect the heat loss and the safety of the operator.
Strengthened eco-friendly design: aside from the water spraying and cleansing, we add activated carbon absorption and ceramic ring absorption process to the de-dusting process of the residual gas. It guarantees the emission safety of the residual gas and makes sure the machine to reach ZERO emission standard.
Modular design: this is a new design for continuous waste plastic pyrolysis plant and it divides the whole set of equipment into 6 modules, i.e. feeding system, heating system, continuous pyrolysis system, dedusting system, condensing system and discharging system. It makes the delivery and assembling of the machine more convenient.
Three-In-One System
It is the newly-designed system which combines the parts of condensing, liquefaction and discharging systems together into an integrated one. It saves a lot space and improves the working efficiency of the scrap tyre recycling plant. Besides, it makes the delivery much easier. Thereafter, this kind of new system is gaining more popularity among Beston customers.
If you are engaged in the waste tyre recycling business, you need to care about your cost of tyre recycling machine. Here are some tips for you to make your cost reasonable and worthy:
1. Make sure what kind of machine you really need.
In Beston, we can supply three main kinds of tyre recycling plants for sale: small pyrolysis unit, semi-continuous unit and continuous unit. The costs will differ since the sizes and configurations are different. You should choose a suitable one according to your actual requirements of feedstock quantity, capacity and output.
2. Make sure whether you need followup plant for the final products.
The final products of our waste tire recycling plant for sale are carbon black, pyrolysis oil and steel wire. All of the three products can be sold directly on the market at considerable prices. But if you consider a higher return, you can choose the followup plants to add more value to them, e.g. the waste oil distillation machine that can refine the fuel oil into qualified diesel oil and the carbon black grinder that can produce finer carbon black (meeting the standard of N330).
3. Make sure your space, labor, electricity and power costs are included in your budget.
4. Make sure there’s no additional and special requirement of environmental emission of the local government including the environmental protection taxes, etc.
Pyrolysis oil: be sold directly as industrial fuel oil; after being refined into diesel, it can be used as fuel for large-scale machinery and steelmaking factories, etc.
Carbon black: be sold directly; the finer carbon black (with the same standard of N330) is very important industrial material that can be used to produce die and rubber fortifier, etc; making carbon briquettes directly.
Steel wires: be sold directly; recycled and reused in steel and iron making industry.
There are many different waste trye recycling technologies and methods, why Beston chooses pyrolysis?
1. Easy to handle: pyrolysis is not a complicated chemical reaction procedure. It is safe and easy to handle and supervise.
2. Efficient: it turns waste tyres to useful things at high efficiency.
3. Economical and profitable: it is cost-effective and has a high ROI.
4. Eco-friendly: it is a green technology that complies the sustainable development of human nature and society.
As a result, you can think of the tire recycling plant for sale in Beston if you intend to start your waste tyre recycling business plan. If you want to learn more specific and professional information about this plant, you can contact us at any time or leave your questions to us below now.