Waste tyre can be converted into oil and carbon black by a waste tyre pyrolysis plant. It mainly adopts the technology of pyrolysis of rubber tyres. It is a chemical reaction which can decompose macromolecule materials like plastic and tyres into micromolecule matters. The final products of the pyrolysis plant are usually oil and carbon black. The plant is now a great investment chance because it turns waste into alternative energy and that is very meaningful for our planet.
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life span||5-8 Years|
Using the technology of pyrolysis, you can extract oil from waste tires. The oil is also called tyre oil or pyrolysis oil, with the color of dark brown. So waste tyre pyrolysis plant is named tyre oil machine. The oil is an important alternative fuel for many industries.
During the oil extraction process of a pyrolysis equipment, the oil is firstly de-sulfurized, so it is respectively safe to use because it’s usually sulfur-free. But for most of the time, the customers of Beston waste tire pyrolysis plant choose to reprocess and refine the tyre oil by a distillation tower. After distillation, you can get qualified diesel oil. This kind of oil can be widely used in the industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. or used for generators to get electricity and drive the heavy machinery, etc.
Carbon black is another important end product of a pyrolysis tyre recycling plant. It can be used to produce Chinese ink, black dye, paint, and the rubber reinforcing filler.
|Final Products||Oil||Carbon black||Steel wires||Combustible gas|
1. We introduce the most advanced pyrolysis technology of the world to our pyrolysis plant. The oil output rate is improved by 5% with the advanced technology.
2. We use the catalyst(mostly AL2O3) during the tyre pyrolysis process to improve the pyrolysis efficiency.
3. All the continuous tyre pyrolysis plant which needs to process a large number of feedstocks have configured with efficient pre-treatment equipment, including steel wire drawing machine, tyre cutter, and tyre shredder, etc.
4. Advanced production techniques: We have Certifications of CE, ISO, and SGS. In the production line, we use auto submerged arc welding to improve the working efficiency and the ultrasonic fault detector to make sure a high quality of every piece of the machine.
5. Scientific filtering system for the emission process: before the smoke/flue gas/residual gas is discharged, it will go through a strict and well-designed filtering system including the de-dusting and de-sulfurization system, water spraying and cleansing tower, ceramic ring absorption and activated carbon absorption. The final emission can meet the EU environmental emission standard.
1. Combustible gas recycling. The combustible gas generated during the tire pyrolysis process is reused as the fuel to heat the reactor. Before using, it will be de-dusted and de-sulfurized at first to make sure the safety. In total, we can save 40% fuels comparing with other similar plants.
2. The thermal insulating material used in the casing of the reactor. We add refractory material between the reactor and the casing to avoid heat loss and protect the safety of the operators.
3. Improved Three-In-One Oil Discharging System to enhance efficiency and save energy.
We integrate the three steps of processing, the oil liquefaction, condensing and discharging into a whole part. With this design, you can save a lot more time in oil discharge, so as to save energy.
Comparing with other countries, China is richly endowed by nature with plenty of labor and resources, therefore, the production cost of tyre to oil plant in China is respectively less than that in developed countries. That’s why we can always offer competitive price at the market but also can guarantee the quality of the machine.
Original price, fuel cost, cost of water, electricity, and field and labor cost are all the factors you need to consider while purchasing. Beston is doing the best to make sure our customers using the minimum cost to get a satisfying tire pyrolysis plant. Except for the series of design for saving energy, we also configure an automatic screw feeding system to the continuous plant to reduce the labor cost.
Don’t forget the high market values of the end products. Different from waste plastic to fuel machine, there’s also steel wire you can get from the scrap tyre pyrolysis plant. The steel wires can be reprocessed in the iron and steel factory and then reused. Besides, as we said in the beginning, tyre oil and carbon black are both very useful. In a word, you can sell them all on the market to get considerable profits. Beston’s high-end technology can make sure a high quality of those end products and a higher price on the market.
You may find suppliers who can offer the same or even lower price on the market. But Beston is always confident with our better after-sale services than them. For the customers who are strongly interested in or have ordered our waste tyre pyrolysis plant, we can provide the following services:
With over two decades’ experience of designing, manufacturing and selling the tire pyrolysis machine, Beston is always playing a leading role in foreign trade in China. Now our pyrolysis tyre plants have been sold very well across the world. You can see our plants in South Africa, The United Kingdom, Australia, Canada, Romania, Hungary, Turkey, the Philippines, Indonesia, and Jordan, etc. We are convincing the whole world with an increasing strength that We Are Reliable.
Waste tyre recycling is a big issue of the current world. Energy conservation and alternative energy development is also a huge task for human beings. Beston waste tyre pyrolysis plant is such a plant that turns waste into alternative energy and pose ZERO pollution to the environment at the same time. As a result, once you choose us, you will choose a vast and bright future for energy and resource for our planet. It’s the trend of world development and a chance you can seize now. Click here to learn more about us on Facebook.